Rubber Dispersion Kneader Mixing Machine
Applications
The pressurized rubber kneader machine is engineered for use in rubber and rubber product factories. According to the structure, the kneader can be divided into a pressurized kneader and an open kneader. According to the working principle and purpose, it can be divided into a rubber-plastic mixer and a rubber recycling tablet press. The rubber kneader helps to process rubber for the production of tires, cables, rubber hoses, belts, shoes, and seals.
Description of products
1. Rubber dispersion kneader is used for mixing or compounding rubber and plastics. The mixer consists of two rotating spiral-shaped rotors encased in segments of cylindrical housings. The rotors may be cored for circulation of heating or cooling.
2. Mixing chamber: constructed from premium alloy steel for welding-→annealing- -finish machining- +surface hard chrome plating-→polishing treated using 400 grit abrasive cloth. Chrome layer thickness is 0.10mm with hardness of HV900~1000.
3. Front and rear rotor: rotor is made of cast steel with manganese and other alloy materials-→the head of rotor is welded with wear-resistant hard alloy with a thickness of 3~5mm- +processing and polishing treatment- +full body is treated by hard chrome plating with a thickness of 0. 10mm.
4.Internal mixing seal system: labyrinth seal system to prevent leakage of powder and feed materials.
5. Feed material from the rear door of the frame or from the side, and the mixing chamber is turned forward for 140° to discharge, which is convenient for the connection of the upper and lower processes of the production process, and facilitates the observation and cleaning of the mixing chamber.
| Model | X(S)N-35x 30 | X(S)N-55x 30 | X(S)N-75 x30 | X(S)N-110 x30 | X(S)M-150 x30 |
| Total Volume of Mixing Chamber | L | 75 | 125 | 180 | 250 | 325 |
| Working Volume of Mixing Chamber | L | 35 | 55 | 75 | 110 | 150 |
| Driving Motor Power | KW | 55 | 75 | 110 | 185 | 220 |
| Tilting Motor Power | KW | 1.1 | 1.1 | 2.2 | 4 | 5.5 |
| Tilting Angle | | 140 | 140 | 140 | 140 | 140 |
| Rotating Speed of (Front /Rear) Rotor | r/min | 30/24.5 | 30/24.5 | 30/24.5 | 30/24.5 | 30/24.5 |
| Pressure of Compressed Air | MPa | 0.5~0.8 | 0.6~0.8 | 0.6~0.8 | 0.6~0.8 | 0.6~0.8 |
| Consumption of Compressed Air | m3/min | ≥0.9 | ≥1.0 | ≥1.0 | ≥1.5 | ≥2.0 |
| Pressure of Cooling Water | MPa | 0.3~0.4 | 0.3~0.4 | 0.3~0.4 | 0.3~0.4 | 0.3~0.4 |
| Pressure of Heating Steam | MPa | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 |
| Overall Dimension | Mm | 3800x2100x3000 | 4400x2200x3100 | 4500x2500x3200 | 4800x3000x3700 | 5000x3300x3900 |
| Weight | Kg | 6500 | 7800 | 10500 | 14500 | 19500 |
Our advantage
1. Rubber dispersion kneader machines are designed and manufactured according to China Chemical Industrial Standards HG/T 3798-2005 & HG/T 3799-2005 and manufacturer enterprise standards.
2. Inspections are performed according to China National Standards GB/T 1182-2008 & GB/T 1184-1996.
3. X(S)N~-35, X(S)N-55 and X(S)N-75 are three widely used kneading machine types, on average selling 60 pieces each year.
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